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  • Air Oil Separator (AOS) vs Catch Can

    Air Oil Separator (AOS) vs Catch Can

     

    For this article, we will look at the application of an Air Oil Separator from IAG to a 2015+ Subaru WRX featuring the FA20 engine.   Some features will vary from vehicle to vehicle, but overall terms and features should be applicable between various makes/models.

    What is an Air Oil Separator (AOS) and what does it do?

    The AOS, sometimes called the Octopus, is meant to help during the combustion process by keeping oil vapors out of the intake tract and the engine combustion chamber. 

    You might be asking yourself, “Why is oil getting into the tract/combustion chamber in the first place?” 

    To answer that question, we need to look at the Positive Crankcase Ventilation system (PCV) which it is decades old technology.  The PCV system was developed to reduce emission, crankcase pressure, oil leaks and blow-by.   The PCV helps to reduce blow-by at seals and gaskets by removing crankcase gasses generated by the combustion process.   The PCV from the factory is not as efficient as it should be and can allow oil to make it by the piston rings (blow-by), into the combustion chamber, thereby creating the potential for smoke, loss of power, decreased gas mileage, and even catastrophic engine failure leading to expensive repair bills.

    As oil vapor makes it back into the engine, engine knock can occur.   Engine knock is an audible sound that you can hear and occurs when the combustion of the piston is coupled with a combustion of oil vapors in the cylinder.   This secondary combustion (that should not be there) is the “knock” that can destroy an engine.

    The AOS helps to reduce blowby, creating a cleaner system and delivers oil back into the intake manifold and out of your combustion chamber.  

    What is a Catch Can and what does it do?

    To keep this simple…think of the Catch Can doing everything that the AOS can do, but with one big difference; it catches the oil and does not recirculate it into the engine.  A Catch Can requires ongoing oversight and maintenance as Can itself must be emptied. 

    The Octopus – Hoses and Functions

    The AOS is sometimes referred to as the “Octopus” because of the multiple hoses, attached to ports, that come off the part.  Ports are located on the side, top and bottom of the product.    

    Side – 3 ports – To relieve crankcase pressure

    • Two that go to the valve cover breather ports, one on each side of the engine.
    • One on the top of the block, under the intake, which is the main drain line where the oil gets redeposited.

    Bottom – 1 port

    • Drain Port – dumps the oil back into the port on the top of the block

    Coolant Ports

    • Idea is to route coolant through these to help the AOS to reach the same temperature as the engine.
    • Helps to prevent condensation and water making into the

    Top – 3 ports

    • Two go into crank case ventilation.
    • One to the new in-line PCV on the intake manifold

    Summary

    AOS systems can help your vehicle’s engine last longer and run cleaner.   Many of our Staged Packages feature AOS products and you can read through the options, or reach out to us directly, to determine which package is right for you.   National Speed can help to order and install this in no time…it’s time to get one today.   

     

  • Golden Power: Victor White’s 815whp 2008 Subaru STI

    Golden Power: Victor White’s 815whp 2008 Subaru STI

     

    One of the best parts of being in the automotive community and building cars is seeing the different evolutions and phases of builds through the years. Victor White’s Subaru STI is a great example of this. 

     

    Victor came to us with his 2008 Subaru STI ready for the next phase of its life, going from a built motor to an insane IAG Tuff Stage 4 Short Block with Stage 5 heads with a big Precision 6870 Turbo.

     

     

    We were as excited as Victor was for this next phase of his GR STI, so we pulled it in and got to work! First things first, out went the old built motor, ready for it’s next life in a new chassis, and we started getting the bay ready for the new IAG Performance Short Block. Topping off the motor is a Process West intake manifold alongside the massive 6870 Turbo from Precision Turbo and 44m waste gates from TiAL. 

     

    As we assembled the block, we couldn’t help but admire how great it looked. There’s something about engine components that strike the eye just right.

     

     

     Even with as good as it looked, Victor wanted to take the aesthetics to the next level. To match his gold wheels and set off the engine bay, the IAG Fuel Rails and top feed TGV housings were anodized gold. 

     

     

    To fuel this golden powerplant, twin Walbro 450lph fuel pumps were installed and run with a COBB tuning flex fuel kit in order to make the most of the E85 compatibility and potential power gains. 


    With big power Subaru builds like this, the factory top mounted intercooler just doesn’t get the air needed to keep the engine cool and in proper boost, so we tapped the team at Extreme Turbo Systems for a front mount intercooler kit, powdercoated gold to match the rest of the accent pieces.

     

     

    Sometimes, custom builds require custom work, and that’s where our custom fabricating team comes in handy! Our Performance Technician, Alex, got to work fabricating everything needed to finish up the build, from a custom fabricated coolant reservoir to fuel lines and turbo piping. With Alex’s custom work and some fittings from Vibrant Performance, Fragola Performance, and Radium Engineering, the motor was ready to go!

     

    With the motor buttoned up, turbo piped up, and intercooler mounted in the front, it was time to move on to supporting the boosted bomb under the hood. 

     

     

    To help the transmission handle the boost in power, we installed chromoly billet transfer gears along with a triple disk competition clutch and flywheel from IAG Performance. DSS Axles were also installed to help put the power down to all four wheels. 

     

    Keeping the build functional and just as good as stopping as going, the brakes were swapped out for EBS Brakes GD Rotors and Yellow Stuff Pads. Running to each corner are stainless steel brake lines from StopTech. 

     

     

    With the build all set, the only thing left was to get tuning. We strapped the STI on the rollers and let it rip!

     

    After working the COBB Accessport and laying down an impressive 816whp and 669lb/ft of torque on E85, Victor’s STI was reborn into its new phase of life, as an absolute monster! 

     

     

    We love being able to help other enthusiasts make their performance dreams a reality, and Victor’s build was another great example of that! We can’t wait to see what else he has in store for his STI hatch.

     Parts List: 

    • IAG STAGE 4 TUFF EJ25 SUBARU CLOSED DECK SHORT BLOCK FOR WRX, STI, LEGACY GT, FORESTER XT
    • IAG Performance Competition Triple Disk Clutch and Flywheel
    • IAG Billet Transfer Gears
    • Precision Turbo 6870 Turbocharger
    • StopTech stainless steel brake lines
    • OEM subaru baskets and components
    • LFR7AIX Spark Plugs
    • ARP 2000 Series Head Studs
    • EBC Brakes GD Rotors and Yellow Stuff Pads
    • Twin Walbro 450lph fuel pump – E85 compatible
    • Gold Anodized IAG cnc top feed tgv housings
    • Gold Anodized  IAG Fuel Rails 
    • Gold Anodized Extreme Turbo Systems Front Mount Intercooler
    • TiAL 44mm Waste gate valves (black)
    • Cobb Flex Fuel kit,ethanol content sensor, fuel pressure sensor kit, 
    • ATI Performance Super Damper Crank Pulley
    • Fragola hoses & PTFE fittings
    • Vibrant Performance Aluminum Vbands and fittings.

    For a closer look at this build, take a look at the gallery below. 

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  • Tough Tacoma: Scott Bryan’s Magnuson Supercharged Toyota Tacoma

    Tough Tacoma: Scott Bryan’s Magnuson Supercharged Toyota Tacoma

    When you think of common mods for Toyota Tacomas nowadays, you think suspension, bumpers, bed racks, etc.

    But Scott had a better idea…boost!

     

    Scott came to us with a simple goal, to pick up the pace in this 2019 Toyota Tacoma and get the V6 boosted with the help of a supercharger. Luckily, we knew how to make it happen. 

     

    With Scott’s Tacoma in the garage and our amazing team under the hood, we got to work on forcing some induction on the 3.5L. Magnuson’s TVS1900 System is a great option for boosting the third generation Tacoma, really due to the unit’s thermal efficiency, resulting in reliable and considerable gains on the rollers. 

     

    The parts of the kit itself were beautiful and of course the great quality that Magnuson always delivers. There are few things more appealing than freshly machined aluminum in our eyes. 

     

     

    After getting the motor buttoned up and filled with Mobil 1, our team at the Wilmington shop and calibrator Vlad got Scott’s Tacoma on the rollers and set for tuning.

     

    Achieving what he had sought out for, Scott’s Tacoma put down 310whp and 290lbft of torque, nearly 100hp and 50lbft in gains!

     

     

    With goals met and the Tacoma ready to go, we can’t wait to see what Scott does with it! Let us know if your Tacoma needs a similar boost.

     

    For a closer look at this build, take a look at the gallery below. 

     

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  • King Cobra: Anthony Veneziano’s Terminator-Swapped 1999 SVT Cobra

    King Cobra: Anthony Veneziano’s Terminator-Swapped 1999 SVT Cobra

     

    Certain icons stand out in history as pillars of automotive history. For Ford and Shelby, the Cobra is one of those very icons. From the original Shelby to the current GT500s, that snake has always represented one thing, unrelenting performance. 

     

     

    The key to unrelenting performance is, of course, making that performance reliable and steadfast. When building beyond the capabilities from the factory, this key becomes all the more important. 

     

    Anthony brought in his new-to-him supercharged 1999 SVT Cobra looking for a built bottom end to keep his Cobra’s performance unrelenting. On such a special build, featuring a full Terminator swap with rare parts, including some super rare euro tail lights, we knew that we would be able to make this Terminator-swapped Cobra a force to be reckoned with. 

    With the stock block not able to handle the current power efficiently and reliably, he worked with our performance consultants and build designers to figure out the best way to keep the power pumping and his motor running like a champ.

    The solution sounded simple, a new short block built to withstand the new power and more. However, the reality was much more interesting. 

     

     

    Instead of just any new short block, we sourced a MMR Romeo Short Block, cast iron but with forged I-Beam rods and Manley Forged Pistons. This new beefed up short block would be more than capable to handle the extra power and boost the twin screw blower would send through the 4.6L DOHC V8. Andrew got to work resealing the engine with Fel-Pro gaskets and ARP hardware to make sure that it was sealed and torqued properly. Process is a huge part of what makes a difference during a build and we’re always focused on doing things the right way. 

     

     

    Forged internals are a great way to make the most of any standard cast iron block. And by pairing forged internals with a short block designed specifically for forced induction, Anthony’s Cobra was stronger than ever and ready to be back in business!

    To give the Cobra some extra grunt, some PaceSetters full length headers, ceramic coated by our friends at Wild Things Powdercoating, and a custom-fabricated X-Pipe were added while the motor was out. With the engine setup ready to go, we got the car buttoned up and ready for the dyno! 

     

     

    After getting strapped in, dialed in, and a custom tune from our calibrator Vlad via SCT X4, Anthony’s Cobra put down an impressive 492whp and 450lbft of torque!

     

    We couldn’t let this one go without a full shoot out back at the shop in Wilmington. For a closer look at this build, take a look at the gallery below.

    Reach out to National Speed today to see what we can do for you!

     

    Parts List: 

    • MMR Romeo Short Block
    • Ford Racing Crankshaft
    • Forged MMR I-Beam Rods with ARP Hardware
    • Manley Forged Pistons & chromoly piston pins
    • PaceSetter Ceramic Coated Full Length Steel Headers
    • Custom Fabricated X-Pipe
    • ARP 2000 Hex Head Stud Kit

  • Bryan’s Foxbody Obsession

    Bryan’s Foxbody Obsession

    There’s always some enthusiasts who connect with a specific car and just develop a passion that brings that model to the absolute pinnacle of their vision. We’ve seen it all the time, from domestics to imports. Every car enthusiast makes this connection to some extent.

    One prime example of this is Bryan. Bryan loves Foxbody Mustangs more than almost anyone does, we’re willing to bet. When Bryan first came to us, he had a plan for not one, but two Foxbody builds, a 1989 and a 1993, with distinctly different visions for both. The best of both worlds if you will. We couldn’t have been more excited to take these on and bring this twin Foxbody vision to life.

     

     

    First up, this absolutely stunning 1989 model year, was to be a simple build with ties to the OEM nostalgic setup, but with the addition of a built transmission and some boost! Putting the pressure down on the 5.0L 302 is a Vortech Superchargers V-3 Si-Trim Supercharger System

    Bringing life to the motor setup, we swapped out the injectors and spark plugs, using NGK and Ford Racing parts, including Ford Racing 47lb EV6 fuel injectors with a Brian Tooley Racing EV1 to EV6 adapter for proper fitting without having to modify the factory wiring harness. 

     

     

    To beef up the drivetrain while running through the gears, we reached out to the team at Monster Transmission & Performance to help Bryan with a heavy duty 4 Speed AOD Transmission. To compliment this truly monster gearbox, we upgraded all the components surrounding, from an ATP Automotive flex plate to pedal and shift linkage bushings from Dorman Products.  All the epic parts in the world can’t do their best if the support for them is aged and worn!

     

    To keep this Fox breathing clear, we swapped out the headers and X-Pipe for some quality parts from the team at BBK Performance Parts. To keep everything regulated, the radiator and thermostat were replaced and upgraded with a Motorad 180 thermostat and Mishimoto aluminum radiator with a dual fan system from Ron Francis Wiring to keep the air flowing and the engine cool.

     

     

    With the mechanical work wrapped up in the shop by John, Matt strapped her down to the rollers for Vlad to perform a custom calibration via SCT Performance! With 93 octane in the tank and the Vortech V-3 Si delivering ~8psi, Vlad increased the 5.0L HO 302’s output to a solid 306.43whp & 359.59lbft!

     

    Next up is Bryan’s 1993 Foxbody Mustang SVT, getting set for an Edelbrock supercharged Coyote swap and 9 inch rear! We can’t wait to see these two together when they’re both finished. More progress coming soon, so stay tuned for updates!

     

     

    For a closer look at this build, take a look at the full gallery below.

     

    Reach out to National Speed today to see what we can do for you

     

     Full modification list performed by us below:

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  • Designed to Dig: Torsten’s 2009 Nissan Alpha Performance GT-R is Designed to Hit Low 8’s

    Designed to Dig: Torsten’s 2009 Nissan Alpha Performance GT-R is Designed to Hit Low 8’s

    Many people dream of being able to cross the quarter mile line in under ten seconds, and now most days with enough determination and work you can make it happen. However, things start to change beyond that.

     

    Torsten came to us with one of the greatest platforms for attempting the feat of a monster quarter mile time, a 2009 Nissan GT-R, and an ambitious goal, to design and create a car that is both daily drivable and able to achieve a quarter mile time in the low 8 second range. We were happy to oblige him and take on this project.

     

    2009 Nissan GT-R

     

    Our Performance Consultation team met with Torsten to create a game plan to make his dream of an 8-second daily a reality. It’s always a pleasure to work out the vision with our clients.  With Torsten wanting the best of both worlds, a daily driver with a blistering quarter mile time, our build team began from the bare bones. The VR38DETT was pulled from the bay and was replaced with an Alpha Performance 3.8L Short Block to create a near bulletproof base with 1000hp+ potential for this monster daily. 

     

     

    Topped with a Boost Logic V2 intake manifold with 12 Injector Dynamics ID1050x injectors, ported heads from HeadGames Motorworks were installed along with Stage-2 camshafts from Kelford Cams and a GSC valvetrain to finish up the top end with strength and durability. 

    To crank up the boost, the stock turbos were replaced with quick spooling Extreme Turbo Systems G-Series GTX3582R Gen-2 Turbochargers

    Alpha Performance also supplied the Omega twin-pump brushless fuel pump system along with other fuel system components from T1 Race Development and COBB Tuning, completing the fuel system. 

     

    TiAL Blow Off Valve

     

    In order to let her eat, we have to let her breathe, and with an Extreme Turbo Systems race intercooler system with TiAL Sport Q 50mm blow-off valves, we were able to support the turbo system and achieve our 1000HP+ goal. Our friends at Extreme Turbo Systems also supplied the 3.5” to 4” Pro Series Y-Pipe to 4” Exhaust, getting us that signature VR38 sound. 

    Keeping everything together are ARP Fasteners and Genuine Nissan OEM gaskets, seals, and other miscellaneous components used to assemble the engine. With the end product being a daily driver that is able to hit Torsten’s goal of low 8-second passes, we had to make sure that this engine was solid and efficient for run after run, followed by the drive back home.

    The team at Jack’s Transmissions put together the perfect gearbox for this build, a fully built Drag 1000 GR6 Transmission, taking all the raw power from the Alpha VR38 and sending it to all four wheels. 

     

     

    In order to put all this power to the ground successfully and reliably, we tapped the team at Driveshaft Shop to get a 1000HP+ Pro-Level rear axle, hub, and differential stub kit built and ready for Torsten’s GT-R. Tuning the all-wheel drive system is key to a successful launch, so we used a STM Tuned AWD controller to fine tune the power delivery. 

    To help Torsten control this beast, we finished up the build with an Alcon big brake kit in the front and rear and wrapped his wheels with some sticky Toyo R888R Tires

     

     

    With all the pieces finally together and ready for tuning, Torsten’s GT-R hit our in-house dyno to see what it could do. Using the COBB Tuning Accessport V3 with TCM Support, our tuning team calibrated the system for Flex Fuel capability for ultimate control over the car and tunes. For our dyno tests, we would be testing with standard 93 octane and E85. 

    Strapped down and with our ears singing with the glory of it’s fully built VR38, Torsten’s GT-R exceeded our goals and laid down a mighty 1,355whp and 972lbft of torque on E85 and a comfortable 882whp and 664lbft of torque on your everyday 93 octane. 

     

     

    To celebrate, we unstrapped the car and took it out for a quick shoot and loved everything we saw. This GT-R is truly a wolf in sheep’s clothing.

     

     

    With the beast built and our goals achieved, we’re looking forward to seeing what Torsten and his GT-R can do at the drag strip. Knowing the great things our team can do, we expect to see a low 8 slip in the very near future. 

    Torsten’s GT-R build is a reminder that no goals are unachievable with the right team and determination. 

    For a closer look at this build, take a look at the full gallery. 

    Reach out to National Speed today to see what we can do for you

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  • Deeper into the 9’s with Sean’s 860WHP 2016 Camaro SS

    Deeper into the 9’s with Sean’s 860WHP 2016 Camaro SS

     

    Deeper into the 9’s we go, with an assiduous quest for 8’s!

    Sean has been a long time National Speed client and GM performance car fanatic, owning and restoring a gorgeous 1964 Nova SS, and for the past couple years, his dedicated performance car, a Mosaic Black Metallic 2016 Chevrolet Camaro SS. 

     

    For the latest evolution of Sean’s never-ending quest for more power, a simple goal was laid out: 850+whp on 93 octane.

    The car has lived through several iterations over the five years of Sean’s ownership, starting from a bone-stock, brand new platform straight from the dealership. While all was fine for a while, Sean had a craving for something more, and after spending multiple weekends at the dragstrip, the need for more power could not be contained. 

     

    With the original engine-out build yielding him some great results. throwing down a tire-slaying 9.98 quarter mile at Coastal Plains Raceway Park Dragway, it was clear the existing setup needed to be updated. Unable to suppress the desire to see how far we could really push the LT1, a plan was set in place to completely tear down and rebuild the 6.2L LT1...for the second time.

     

     

    With the Camaro back in the shop, our Performance Technician, John, made quick work pulling the engine from the car, tearing it down to the bare short block. From there, he meticulously gapped each piston ring to the exact spec needed and in went a Gwatney Performance Innovation complete drop-in piston & rod package. This specific package includes Diamond Pistons 2618 pistons with rings, Callies Performance Products 6.125″ connecting rods, connecting rod bearings, heavy duty wrist pins, locks, and rings. To compliment the new pistons and rods installed, in went a custom designed 5150 billet-core VVT camshaft from Cam Motion.

    While John was working away on the bottom end, we tapped the great team at Gwatney Performance Innovation again for their ported cylinder head service and installation of Brian Tooley Racing valve spring set. Once the heads were finished with their revamp, John finished up the engine internals with a COMP Cams high pressure fuel pump lash cap, OEM LS7 rocker arm pad, and all the various gaskets and seals to complete the installation.

     

    Maguson Supercharged LT1 Engine

     

    With the internals beefed up and the motor dropped back in, it was time to work on some more power! While Sean was able to make a solid 740.05whp & 694.24lbft on E50 at only ~12.5psi on his old setup, a Magnuson Superchargers Heartbeat TVS2300 supercharger, we decided to up the ante and go with an even bigger setup from Magnuson Superchargers, the Magnum DI TVS2650R! To dial in more boost, a smaller upper pulley was needed, so John swapped out the existing upper pulley for a smaller 80mm unit, then added a 103mm SD103LTX throttle body upgrade from Williams Performance, allowing the most amount of air into the TVS2650R. Finishing up the engine build, John installed a set of LTR7IX-11 spark plugs from NGK Spark Plugs attached to a set of premium spark plug wires from Katech

     

    2016 Chevrolet Camaro SS Wheel

     

    With the drivetrain set, it was time to figure out how to get the power to the ground. The stock wheels, control arms, and wheel & brake hub setup were all removed and replaced with a 15” conversion from Carlyle Racing. The stock set was quickly replaced with a set of gorgeous WELD Racing 15×10 S71B Non Beadlock wheels wrapped in Mickey Thompson Performance Tires & Wheels 275/60/15 ET Street S/S radials. To help the car stage correctly and to get heat into those new meaty tires, a line lock kit from SJM Manufacturing, Inc. was installed allowing the front brakes to lock up independently from the rear brakes.

     

    With all the parts installed and mechanical work wrapped up in the shop by John, our Calibration Assistant, Matt, strapped her down to the rollers for Vlad to perform a custom calibration via HP Tuners. With 93 octane in the tank and the Magnuson TVS2650R delivering around 16psi, Vlad and the National Speed team were able to increase the LT1’s output to a kick-ass 863.71whp & 742.04lbft!

     

    2016 Chevrolet Camaro SS on Dyno

     

    For Sean, power has come in stages, originally seeing 546.80whp & 545.77lbft with bolt-ons, 740.05whp & 694.24lbft with the first build, and now with the current setup, 863.71whp & 742.04lbft! With the factory direct-injection system being the only limiting factor in this build, the temptation to switch over to LS-based port-injection is already on Sean’s mind. Hopefully we will see him back here for more fueling upgrades and tap into the 900-1000whp range, finally reaching his goal of 8 second quarter mile times!

     

    Reach out to National Speed today to see what we can do for you!

     

  • 2018 Chevrolet Camaro SS – ZL1 LT4 Supercharged

    2018 Chevrolet Camaro SS – ZL1 LT4 Supercharged

     

    Jeremy brought us his 2018 Chevrolet Camaro SS to have the LT1 reinforced and add some OEM-style boost! Build setup below:
     
    • OEM GM Camaro ZL1 LT4 supercharger system
    Gwatney Performance Innovation drop-in pistons & connecting rods
    Texas Speed & Performance camshaft
    Katech C5R/C6R timing chain
    COMP Cams camshaft phaser lockout
    Cam Motion oil passage block-off plugs
    Brian Tooley Racing valve spring set
    Brian Tooley Racing push rods
    Brian Tooley Racing trunnion roller upgrade
    Brian Tooley Racing 160° thermostat
    ARP Pro Series cylinder head stud kit
    Johnson Lifters 2110 hydraulic roller lifters
    • Gen-IV LSx lifter guide plate
    • OEM GM Gen-V LT4 fuel pump with lash properly set
    • OEM GM Gen-V LT4 140.70lb/hr fuel injector
    • OEM GM Camaro ZL1 in-tank fuel pump assembly
    Stainless Works 2.00″ primary ID long-tube headers
    NGK Spark Plugs LTR7IX-11 spark plugs
    MSD Performance 8.5mm spark plug wires
    Design Engineering, Inc. Protect-A-Boot sleeves
    Lingenfelter Performance Engineering 160° thermostat
    Mightymouse Solutions Wild catch can setup
    McLeod Clutches RXT Street twin-disc clutch & flywheel assembly
     
    With the mechanical work wrapped up in the shop by John, Matt strapped her down to the rollers for Vlad to perform a custom calibration via HP Tuners. With the LT4 TVS1740 supercharger delivering only 8.5psi, Vlad increased the LT1’s output to 673.55whp & 677.01lbft on 93 octane! Next steps are a ported supercharger, 103mm throttle body, upper & lower pulleys, and 5″ intake will net this 6th Gen gobs more power!
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Reach Out Today To See What We Can Do For You!

     

     
     

     

  • 2010 Chevrolet Corvette Grand Sport- 750whp

    2010 Chevrolet Corvette Grand Sport- 750whp

    The lifter failure that resulted in a 750whp+ build — that’s the story of Jeffrey’s 2010 Chevrolet Corvette Grand Sport! When this C6 came to us, we diagnosed a catastrophically failed lifter, which started a chain reaction of lubricated component failure. With the LS3 engine in bad shape, Jeffrey had a couple options: repair or replace back to factory specifications, or take the opportunity to build… Jeffrey clearly chose the latter! After consulting with Elrich, we settled on a goal of a Flex Fuel enabled 750whp on E85, without compromising on drivability or reliability. There was, however, one kicker: the supercharger had to be positive-displacement and had to fit under the stock hood — a kicker we’ll outline further below.
     
    With the plan in place, we got to work in the shop making it happen! The setup includes a built LS3 based, stock cubic inch, 10.5:1CR short block from Steve Morris Engines, CNC ported cylinder LS3 heads from Total Engine Airflow, custom 3-bolt conversion camshaft from Cam Motion with a Corvette C5R timing chain keeping time, fasteners from ARP, Heartbeat TVS2300 supercharger system from Magnuson Superchargers, Super Damper with an 8.260″ (12% overdrive) outer shell from ATI Performance Products, L1 return-style fuel system from Fore Innovations, LLC, ID1050X fuel injectors from Injector Dynamics, Flex Fuel conversion from DSX Tuning, 9.50″ single-disc torque converter from Precision Industries Converters, long-tube headers and X-pipe from American Racing Headers, axle-back exhaust system from CORSA Performance, along with all the miscellaneous OEM & aftermarket odds-and-ends to bring it all together.
     
    Now, for the kicker! The Heartbeat supercharger for C6 Corvettes is designed beautifully to fit under the stock hood, with an OEM fit and finish. The one draw back, is by doing so, the jack-shaft commonly used with other TVS2300 systems is eliminated, also eliminating one very key additional source for additional overdrive, and thus additional boost pressure. Also, given the steering rack placement on this chassis, the lower pulley size is also limited to a less than ideal 8.260″. And when you’re working with a more efficient engine (i.e., ported cylinder heads, camshaft, long-tube headers, etc.), finding the boost pressure needed to make power becomes a big issue.
     
    So, given the target power goal, we drew inspiration from making power on C6 Corvette ZR1, and applied the same principles — primarily, addressing inlet restriction. However, doing so with the Heartbeat supercharger is no bolt-on ordeal, and so Jeremy got to custom fabricating the solution! Up first, we started by custom fitting a C6 ZR1 5.00″ carbon fiber intake system from Kong Performance, and then custom fabricated the supercharger inlet snout utilizing a 102mm flange from ICT Billet LLC, perfectly connecting the 102mm Boosted throttle body from Nick Williams. Then, we worked with ZPE to come up with the absolutely smallest diameter GripTec pulley possible (limited by the supercharger housing itself), landing at 77.47mm.
     
    With the mechanical work wrapped in the shop, Charlie strapped her down to the rollers for Vlad to perform a custom calibration via HP Tuners. With E85 in the tank, and the TVS2300 delivering ~15psi, Vlad increased the LS3’s output to a repeatable 750.90whp & 649.54lbft, with a best run of 755.19whp & 652.97lbft! Overall, Jeffrey addressed his failed lifter, and now has himself one badass C6 as a result.
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Reach Out Today To See What We Can Do For You!

     

  • 2017 Chevrolet Corvette Grand Sport – A&A Supercharger

    2017 Chevrolet Corvette Grand Sport – A&A Supercharger

    Alan’s 2017 Chevrolet Corvette Grand Sport is back in for its second round of work: forged pistons & rods, camshaft, more boost, and to push the LT1 near 800whp on pump gas! Build setup below:
     
    A&A Corvette Performance supercharger system
    Vortech Superchargers polished YSi head unit
    A&A Corvette Performance 8-rib 3.250″ upper supercharger pulley
    A&A Corvette Performance oil feed and return lines
    Innovators West, Inc. 8.250″ lower supercharger pulley
    Gates Corporation HD Fleetrunner “Green” belt
    A&A Corvette Performance 50mm Raceport blow-off valve
    Gwatney Performance Innovation drop-in pistons & connecting rods
    Gwatney Performance Innovation SS2 LT1 camshaft
    Katech C5R/C6R timing chain
    COMP Cams camshaft phaser lockout
    Cam Motion oil passage block-off plugs
    Brian Tooley Racing valve spring set
    Brian Tooley Racing push rods
    Brian Tooley Racing trunnion roller upgrade
    Brian Tooley Racing 160° thermostat
    ARP Pro Series cylinder head stud kit
    Johnson Lifters 2110 hydraulic roller lifters
    • Gen-IV LSx lifter guide plate
    • OEM GM Gen-V LT4 fuel pump with lash properly set
    • OEM GM Gen-V LT4 140.70lb/hr fuel injector
    DSX Tuning auxiliary fuel pump system
    NGK Spark Plugs LTR7IX-11 spark plugs
    • OEM GM 3bar MAP sensor
    Circle D Specialties 258mm Pro Series torque converter
    • All the miscellaneous OEM and aftermarket components to bring it all together
     
    Previous modifications performed by us:
    A&A Corvette Performance supercharger system
    Vortech Superchargers V3 Ti head unit
    A&A Corvette Performance 4.00″ upper supercharger pulley
    A&A Corvette Performance 7.65″ lower supercharger pulley
    Turbosmart 38mm blow-off valve
    Stainless Works 1.825″ primary ID long-tube headers
    MSD Performance 8.5mm spark plug wires
    Design Engineering, Inc. Protect-A-Boot sleeves
     
    With the mechanical work wrapped up in the shop by John, Matt strapped her down to the rollers for Vlad to perform a custom calibration via HP Tuners. With 93 octane in the tank, and the Vortech YSi delivering ~15psi, Vlad increased the LT1’s output to 782.50whp & 666.11lbft! We can’t help but wonder what she’d do with a bit more boost and E50 in the tank…
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Reach Out Today To See What We Can Do For You!